Ford Transit Sunvisors

Damaged (covering) Jaguar X-Type sunvisors, ebay, with illuminated mirrors…
knoba - Ford Transit Sunvisors

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Horrible plastic Ford OEM hinges…
knoba - Ford Transit Sunvisors

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Cast, machined & polished new aluminium hinges (CAD file).
knoba - Ford Transit Sunvisors

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Inset the mirrors while retaining the original profiles.
knoba - Ford Transit Sunvisors

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Black suede on the inside.
knoba - Ford Transit Sunvisors

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Ice blue crushed velvet on the outside.
knoba - Ford Transit Sunvisors

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knoba – Ford Transit Sunvisors – 2016.dxf

Pfaff – select 3.0 sewing machine

knoba – Metal casting furnace

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Ford transit mt75 gearbox quickchange

Original gear lever assembly
knoba - transit mt75 gearbox quickchange

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knoba - transit mt75 gearbox quickchange

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knoba - transit mt75 gearbox quickchange

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knoba - transit mt75 gearbox quickchange

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Pin and spherical part (some chrome alloy) may have been brazed
knoba - transit mt75 gearbox quickchange

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Welded & machined assembly adds an extra 20mm to the selector end
knoba - transit mt75 gearbox quickchange

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knoba - transit mt75 gearbox quickchange

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knoba - transit mt75 gearbox quickchange

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Gearbox housing spacer cast and machined from aluminium
knoba - transit mt75 gearbox quickchange

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knoba - transit mt75 gearbox quickchange

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Completed assembly reduces top-end throws from 6″, to 4″ ~ 33% reduction.
knoba - transit mt75 gearbox quickchange

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knoba – metal casting furnace

knoba – ball turning fixture for lathe

Wiki – Lever

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Concrete path

I really need to sort out this concrete path…
knoba - concrete path

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Sliced up paving slabs will provide form-work. Can be left in situ as a feature.
knoba - concrete path

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Diamond disc cutter…
knoba - concrete path

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Impromptu slab sizing jig fixed to trestle…
knoba - concrete path

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Stone bevelling jig…
knoba - concrete path

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Cut to size, bevelled edges and stuck with industrial adhesive.
knoba - concrete path

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Right side up (cut face), looks good…
knoba - concrete path

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Form-work laid to pegged-out levels. Can pour concrete as individual panels, as and when.
knoba - concrete path

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Panel centre features; molds made out of cement, water and a little PVA glue.
knoba - concrete path

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Pattern mold made from coke bottle and a pen top lid…
knoba - concrete path

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Using crayon as a release agent…
knoba - concrete path

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Cement mix poured on top of mold to produce an inverted pattern…
knoba - concrete path

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Wood block stuck to back of inverted pattern as a handle…
knoba - concrete path

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Mix for medallions: 1 sand, 1 cement, 1 iron filings…
knoba - concrete path

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Inverted pattern into tube, mixture packed in & pressed out…
knoba - concrete path

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Wet medallions…
knoba - concrete path

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Dry medallions (to be used as a centre feature in each panel)…
knoba - concrete path

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Alternate panels poured (so I can work on each one without stepping on a previous wet panel)…
knoba - concrete path

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Medallions were pressed in after tamping & striking each panel.
knoba - concrete path

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Mix for panels: 1,3,3 (cement, sharp sand, ballast).
knoba - concrete path

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Bostik.co.uk – Gripfill adhesive

Source4me – Concrete mix calculator

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Trammel set with micro adjustment

Trammel set

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knoba – Angle grinder pigtail for polishing

knoba – Metal casting furnace

Toolstation – 61139 Stainless Steel Threaded Bar M5 x 1m

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Plumb bob

Plumb bob

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knoba – Metal casting furnace

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Sand blasting enclosure

Finished enclosure
Sand blasting enclosure

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Sand blasting enclosure

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Filter section from freecycle tumble drier with siliconed 45 micron stainless steel mesh
Sand blasting enclosure

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Drum recycled from garage workshop
Sand blasting enclosure

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Sand blasting enclosure

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Sand blasting enclosure

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Sand blasting enclosure

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Sand blasting enclosure

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Sand blasting enclosure

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Sand blasting enclosure

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Sand blasting enclosure

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Sand blasting enclosure

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Sand blasting enclosure

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Sand blasting enclosure

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Sand blasting enclosure

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knoba – Sand blasted transit brake drums

knoba – Made a pressure pot sand blaster

Hammerite – Direct to Rust Metal Paint

MeshDirect – Woven Stainless Steel Wire 300 Mesh 0.045mm

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Metal casting furnace

Metal casting furnace suitable for aluminium, zinc & copper alloys
Metal casting furnace

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Stainless steel furnace ties from TIG wire filler
Metal casting furnace

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Metal casting furnace

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Using a jig to produce identical polystyrene blanks to mould the inner refractory lining
Metal casting furnace

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Metal casting furnace

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Metal casting furnace

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Metal casting furnace

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Metal casting furnace

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Metal casting furnace

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Reducing (carburizing), neutralising, oxidizing adjustment aperture and drain port.
Metal casting furnace

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‘Pattern’ for my electronics stand
Metal casting furnace

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Metal casting furnace

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Machined back brass ingot showing very few inclusions
Metal casting furnace

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Machined aluminium billet showing very few inclusions
Metal casting furnace

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Metal casting furnace

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Crucible Lifting irons & a pair of trivets.
Metal casting furnace

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Trivets.
Metal casting furnace

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15″ & 10″ cope & drag flasks.
Metal casting furnace

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Pigging tin (cup cake baking tray, aka ‘ingot molds’).
Metal casting furnace

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Excess melt used to make ingots. Ingots save crucible space & cut down dross on the next melt.
knoba - Metal casting furnace

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The skimmed dross (impurities) from melted aluminium items.
knoba - Metal casting furnace

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Flux / degaussing diffuser.
Metal casting furnace

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Welded mild steel crucible for aluminium alloys.
Metal casting furnace

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Extended trivet.
Metal casting furnace

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Drossing spoon.
Metal casting furnace

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Welded stainless steel crucible for copper alloys & crucible pouring shank.
Metal casting furnace

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Melted brass, when skimming off the dross a beautiful, bright yellow & green luminosity is seen…
Metal casting furnace

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Used for making round stock
Metal casting furnace

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Halfords – V High Temperature Engine Enamel Paint Matt Black

Everbuild – Kos Fire Cement Buff

Hydroponics-simplified.com – Perlite

Myfordboy’s furnace

Bullfinch – Standard burner no.1250

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